Page 90 - Shawl Weaving Artisan - TT
P. 90

Textile & Handloom                                  Related Theory for Exercise 1.6.55-65
       Shawl Weaving Artisan - Wet Processing

       Methods of fiber, yarn and fabric dyeing

       Objectives: At the end of this lesson you shall be able to
       •  explain dyeing and methods of dyeing.

       Dyeing and methods of dyeing                         5  Chain dyeing: Used when yarns and cloth are low
                                                               in tensile strength. Several cuts or pieces of cloth are
       The process of applying colour to fibre stock, yarn, or
       fabric is called dyeing. There may or may not be thorough   tacked end-to-end and run through a continuous chain
       penetration of the colorant into the fibres or yarns. Textile   in the dye colour, allowing for high production.
       dyes include acid dyes, used mainly for dyeing wool, silk,   6  Cross dyeing: A popular method where varied
       and nylon, and direct or substantive dyes, which have a   colour effects are obtained in one dye bath for cloth
       strong affinity for cellulose fibres. Mordant dyes require   containing fibres with different affinities for the dye
       the addition of chemical substances, such as salts, to   used. For example, a blue dyestuff might give nylon
       give them an affinity for the material being dyed. They   6 a dark blue shade, nylon 6,6 a light blue shade, and
       are applied to cellulose fibres, wool, or silk after such   have no affinity for polyester, leaving it white.
       materials have been treated with metal salts. Sulphur   7  Jig dyeing: Done in a jig, kier, vat, beck, or vessel
       dyes, used to dye cellulose, are inexpensive but produce   in an open formation of the goods. The fabric goes
       colours lacking brilliance. Azoic dyes are insoluble    from one roller to another through a deep dye bath
       pigments formed within the fibre by padding, first with a   until the desired shade is achieved.
       soluble coupling compound and then with a diazotized
       base. Vat dyes, insoluble in water, are converted into   8  Piece dyeing: The dyeing of fabrics in cut, bolt, or
       soluble  colourless  compounds  by  means  of  alkaline   piece form. It follows the weaving of the goods and
       sodium hydrosulphite. These colourless compounds are    provides a single colour for the material, such as blue
       absorbed by the cellulose, which is subsequently oxidised   serge or green burgandy.
       to an insoluble pigment. Such dyes are colourfast.   9  Random dyeing: Colouring only certain designated
       Disperse dyes are suspensions of finely divided insoluble   portions of the yarn. There are three ways of doing
       organic pigments used to dye hydrophobic fibres such    this type of colouring: skeins may be tightly dyed in
       as polyesters, nylon, and cellulose acetates. Reactive   two or more places and dyed on one side of the dye
       dyes combine directly with the fibre, resulting in excellent   with one colour and the other side with another; colour
       colourfastness. The  first  ranges  of  reactive  dyes  for   may be printed onto skeins spread out on the blanket
       cellulose fibres were introduced in the mid-1950s. Today,   fabric of the printing machine; or cones or packages
       a wide variety is available.                            of yarn on hollow spindles may be arranged to form
       Methods of dyeing                                       channels through which yarn and dyestuff are drawn
                                                               by suction, achieving random effects.
       1  Bale dyeing: A low-cost method to dye cotton cloth.
          The material is sent without scouring or singeing   10 Raw stock dyeing:  Dyeing  of  fibre  stock  before
          through a cold-water bath where the sized warp has   spinning of the yarn, following the degreasing of wool
          an affinity for the dye. Imitation chambray and similar   fibres and drying of the stock.
          fabrics are often dyed this way.                  11 Solution dyeing: Also called dope dyeing or spun
       2  Batik dyeing: One of the oldest forms of dyeing,     dyeing. The pigment colour is bonded in the solution
          originated in Java. Portions of the fabric are coated   and picked up as the filaments form in the liquor.
          with wax so that only unwaxed areas take on the dye   Both cellulosic and non-cellulosic fibres are dyed to
          matter. The operation may be repeated several times,   perfection by this method. The colours are bright,
          using multiple colours for a mottled or streaked effect,   clear, clean, and fast.
          imitated in machine printing.                     12 Yarn dyeing: Yarn dyed before weaving, following
       3  Beam dyeing: The warp is dyed before weaving by      the spinning of the yarn. It may involve partial or total
          winding it onto a perforated beam and forcing the    immersion of the yarn.
          dye through the perforations, saturating the yarn with   Process of dyeing
          colour.
                                                            The dyeing of a textile fibre is carried out in an aqueous
       4  Burl or speck dyeing: Mostly done on woollens     solution known as the dye liquor or dye bath. For true
          or worsteds. Coloured specks and blemishes are    dyeing to occur, both coloration and absorption are
          covered by using special-coloured inks in many    crucial.
          colours and shades. It is a hand operation.





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